The foundation stones of each project are process control,
thermotechnics and fluidtechnics.
In process control, automation
and instrumentation play an important
role.
Our specialists ensure that the process control is optimally
integrated with the project.
Correct temperature control in the process and in the reactors
is an essential factor in the quality of the end product. In
the area of thermotechnics, Ensysta is expert in both industrial
cooling technology and HVAC (heating - ventilation –
air conditioning) so that customisation is possible.
In recent decades Ensysta has specialised in the design and
implementation of high quality stainless steel piping systems.
For the optimal design of such systems, knowledge of materials
and precise calculation are essential: stress calculation, pressure
loss, CV-values, PED, CE, etc.
Ensysta has the necessary specialists for this.
To guarantee quality, Ensysta possesses the necessary measuring
apparatus and calibration banks: video scopes, R.A. meters,
Fe-content meters, flow meters, etc..
Welding and weld procedures are certificated.
Automation
Automation plays a particularly important role in the development
of industrial processes. Ensysta has an extensive automation
department
which over the years has built up a solid international reputation
with innumerable references.
It is not just clients who appreciate Ensysta’s skills,
leading constructors such as Siemens, ABB, Schneider and Rockwell
also recognise Ensysta as an automation partner of the highest
quality. An extra guarantee for quality and competence.
Ensysta’s automation engineers speak the same language
as the specialists in the food, pharmaceutical and fine chemicals
industries. They advise and support them in:
• the development and implementation of specifications
for industrial controls, built with programmable robots, networks
and PCs
• feasibility studies
• batch driven control applications in accordance with
the S88.01 norm
• continuous control applications
• industrial PC software using Windows in accordance with
customer specifications
Specifically for pharmaceuticals we offer:
• automation applications in accordance with GAMP and
FDA norms
• integrated validation of the software in the total project
• self-developed quality handbook with developed procedures
and test protocols
Ensysta stands for high quality technical solutions:
1. PLC-Programming (Programmable Logic Controller)
• Siemens Simatic S7
• Siemens Simatic S5
• Rockwell – Allen Bradley
• Schneider TSX
• Schneider Modicon
• ABB – Sattcon
• ABB – Sattline
Via simulations the PLC-programmes are tested in an office
environment. Ensysta generally uses for this the WIN-IPES simulation
package.
2. Configuration and Programming
of SCADA (Supervision Controlling And Data Acquisition)
• Siemens – WINCC
• Wonderware – Intouch / Inbatch
• Intellution – FIX/DMAC’S – iFIX
• FactoryLink
3. Mini DCS (Distributed Control
System)
• Siemens – PCS7
• ABB-Sattline
4. Configuration of industrial networks
• Profibus
• AS-interface
• Industrial Ethernet
• Modbus/Modbus+
• Interbus-S
5. MES/MIS (Manufacturing Execution
System / Management Information Systems)
(In accordance with MESA)
• Batch systems in accordance with the S88 norm
• Product Tracking & Tracing
• Data Collecting & Acquisition
• Data Historian
• Document control
• Coupling with the ERP level
6. Industrial PC-applications
• Microsoft .NET
• Visual Basic
• Database applications
7. Also suppliers recognise Ensysta’s
competence
• Software Solution Provider – Siemens
• Process Partner – Siemens A&D
• Sattline System Integrator – ABB
• Certified System Integrator – Schneider
• Preferred Integrator PCS7 – Siemens
• Preferred Integrator WINCC – Siemens
• System integrator Intouch – Wonderware
• Preferred Integrator Brains In Motion
• Member of Profibus Belgium
• 3COM networking Partner – 3COM
Ensysta also has considerable experience working with many
other industrial systems and software packages.
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Instrumentation
To achieve a reliable and optimal operation of an installation,
your best choice of partner will have a thorough knowledge of
the process and the precise adjustment of the equipment. Ensysta
has considerable experience in the selection, use, calibration,
validation and implementation of instrumentation and regulating
equipment. The Ensysta engineers take care of the design, specification
and the selection of the materials, not to mention the design
of control circuits, valve settings etc.
In addition they calculate all necessary PID parameters necessary
for stable control circuits. Other types of controls, split–range
controls, cascade-, autonomous pressure-, mass flow-, temperature-
and level control hold no secrets for Ensysta. Our employees
have practical experience with the most important manufacturers
such as Johnson Controls, Samson, Siemens, Jumo, Omron, Honeywell,
Wika, Krohne, Vega, Samson, Endress & Hauser, Bourdon, Thermibel,
ABB, Global Weighing, Yokogawa, Mettler Toledo, etc.
Working with Ensysta means choosing a well thought out total
solution.
